NPI Solutions

Mass Production

Our high-capacity equipment can handle up to 100,000 parts per month, depending on the complexity. We specialize in CNC machining, injection molding, die casting, and more to meet diverse manufacturing needs.

• CNC Machining – Capable of producing up to 50,000 parts per month with tight tolerances.

• Injection Molding – Fast mold turnaround (1-3 weeks) for high-volume plastic production (up to 100,000 units).

• Die Casting – High-volume metal parts production, suitable for automotive and aerospace (up to 500,000 parts).

• Stamping & Fabrication – Fast and accurate stamping for metal components (up to 200,000 units/month).

• Assembly & Packaging – Full assembly and packaging services to meet large orders.

Rapid Prototyping

Offers multiple rapid prototyping solutions to accelerate product development:

• CNC Machining – Produces precise, high-quality metal and plastic prototypes with tight tolerances.

• 3D Printing – Fast and cost-effective for complex geometries using SLA, SLS, SLM, and MJF technologies.

• Vacuum Casting – Ideal for small-batch plastic prototypes with properties similar to injection-molded parts.

• Sheet Metal Fabrication – Quick turnaround for metal prototypes, including enclosures and brackets.

• Injection Molding (Rapid Tooling) – Low-volume mold production for testing before mass manufacturing.

Optimized Design & Material Selection

ensures your parts are manufacturable and cost-effective with expert design and material guidance:

Free DFM & Feasibility Analysis – Optimize part structure for efficient production and reduced lead times.

Material Selection – Choose from metals, plastics, and composites tailored to performance needs.

Process Recommendation – Identify the best manufacturing method for precision, cost, and scalability.

Tolerance & Surface Finish Optimization – Balance tight tolerances and surface treatments for function and aesthetics.

Cost & Production Efficiency – Minimize waste and production costs without compromising quality.

Bridge Production

provides flexible bridge production solutions to smoothly transition from prototyping to mass manufacturing:

• Low-Volume CNC Machining – Cost-effective precision parts for pilot runs and market testing.

• Short-Run Injection Molding – Rapid tooling for small-batch plastic parts with production-grade quality.

• Vacuum Casting – Scalable small-batch production with properties similar to injection-molded parts.

• Sheet Metal Fabrication – Quick turnaround for structural and functional metal components.

• Flexible Supply Chain – Agile manufacturing to meet demand fluctuations before full-scale production.

Launch Your New Product with Confidence

From prototype to production, we ensure a smooth introduction. Get started today!

NPI Process

NPI process ensures a smooth transition from concept to mass production. Through expert analysis, prototyping, and rigorous validation, we help bring your product to market efficiently.

Step 1:
Concept & Feasibility

Evaluate design viability with DFM analysis and expert insights.

Step 2:
Prototyping & Testing

Rapid prototyping to validate functionality and manufacturability.

Step 3:
Pilot Production

Small-batch production to identify potential issues before scaling.

Step 4:
Mass Production

Streamline processes for full-scale manufacturing with strict quality control.

What is NPI in Manufacturing?

NPI is a structured process that takes a product from concept to full-scale production, including design, prototyping, engineering validation, testing, and production ramp-up. At Star workshop, we provide critical support in prototyping, testing, and production.

Key Stages:

• Concept & Design: Research and feasibility analysis.

• Prototyping & Validation: Testing for functionality and manufacturability.

• Production Readiness: Optimizing processes for mass production.

What Can we Do?

1. Free DFM and feasibility analysis with a quote after you upload your design.

2. Rapid prototyping and testing to validate your design.

3. Small- and large-scale production to bring your product to market quickly.